Flash back to last October. HomeOwnerMan and Wife Girl were minding their own business in stately HomeOwnerMan Manor when Mother Nature brought her wrath upon the northeast in the shape of an unseasonable snow storm. The wet snow clung to the heretofore unfallen leaves, bringing branches and trees down everywhere. Even the force field that HomeOwnerMan furnished with his highly developed brain was insufficient to keep the arboreal damage at bay, and eventually a large branch fell across the deck of HomeOwnerMan, breaking three sections of railing.
The composite railing had been furnished Bate-n-Switch Industries, who just a few years ago promised a “lifetime warranty.” HomeOwnerMan was not astute enough to realize the “lifetime” was measured on the order of that of a Drosophila (about two weeks) , and so when he went to buy replacement parts was surprised to find the manufacturer was out of business. However, the Mom-n-Pop Home Center Store was able to locate some and graciously ordered it in. It arrived in time for the holidays, and HomeOwnerMan was too busy in his white, spandex “Pizzelle Prince” outfit to install the new parts.
Flash ahead, now, to the current time when the weather had become pleasant and HomeOwnerMan again turned his attention to the broken railings and post. The post was affixed to the deck in 2004 by HomeOwnerMan with the intention of permanence. He had not considered that the post would ever need to be removed. Unfortunately now was the time to remove it. After disassembling the deck around it and filling three extra-large swear jars with quarters, the broken post was removed and its replacement installed. This required the strength, intuition, and an anti-swearing potion that only Wife Girl could provide.
Installation of the railings then commenced. The sun was still high in the sky while the first two railings were cut to length, installed and fastened down, so it was time to tackle the stair railing.
Comparing the damaged stair railing with the replacement material, HomeOwnerMan was quick to realize the humor that Bate-n-Switch Industries provided for free, because while the old material accommodated six balusters per 28 inch run, the new material only accommodated five. So the existing bottom rail would have to be replaced as well.
HomeOwnerMan recognized the classic “rise over run” type problem with cutting the stair rail to length, and instantly pressed the beacon on his utility belt to summon Son Boy. This was a classic teaching opportunity, and HomeOwnerMan was not going to let it pass without sharing his knowledge that really the only thing he ever learned in school of any use was trigonometry, oh, and the fact that the teen super-hero girls wearing the red “COH” badges were upperclassman and would humiliate a fledgling male, underclass super-hero just for sport. HomeOwnerMan set up the problem for Son Boy thusly, “The stairs have a run of 25 1/8” and a rise of 10 ¾”. How long should I cut the piece of stair railing and at what angle should I set the miter saw?” Son Boy made HomeOwnerMan so proud when he came up with the proper length (27.32816”, we’ll get to the significant figures lesson later), but said they had not yet gotten to arc-tangents in super-hero middle school. HomeOwnerMan gave him a pass on this (for now).
Would that construction was as easy as trigonometry, however, and HomeOwnerMan knows this fact well. He therefore cut the pieces a bit long and began the process of running downstairs, trimming the pieces a little, running back upstairs to fit the piece, and repeating the process over and over again, also adjusting each baluster in a similar manner. He thumbed his nose at the need for a device called a “Stair Master.” The sun was now low on the horizon. As he went to install the new section of stair rail, he realized that the new material was also slightly taller and would not clear the top step in its current configuration. This dilemma vexed HomeOwnerMan, who eventually made the daring decision to rout out a part of the offending stair so the rail could have clear passage. Assembling a custom routing jig for the occasion, HomeOwnerMan worked into the dark hours removing the material neatly and with precision. In the dark, he reassembled the stairs with the aid of his infrared vision and LED flashlights.
HomeOwnerMan – making the ordinary extra ordinary.